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Jan 18, 2013 Trust Suzuki Outboard DT50DT60 DT65 DT55 DT65 DT75 DT85 Service Repair Manual will giveyou everything you need to do the job. Save time and money by doingit yourself, with the confidence only a Suzuki Outboard DT50 DT60DT65 DT55 DT65 DT75 DT85 Service Repair Manual can provide.Models Covers:Suzuki DT50, DT60, DT65 prior to 1985Suzuki DT55, DT65. This Service Manual has easy-to-read text sections with topquality diagrams and instructions. Trust Suzuki Outboard DT50DT60 DT65 DT55 DT65 DT75 DT85 Service Repair Manual will giveyou everything you need to do the job.
Complete coverage for your vehicle
- Jan 18, 2013 Trust Suzuki Outboard DT50DT60 DT65 DT55 DT65 DT75 DT85 Service Repair Manual will giveyou everything you need to do the job. Save time and money by doingit yourself, with the confidence only a Suzuki Outboard DT50 DT60DT65 DT55 DT65 DT75 DT85 Service Repair Manual can provide.Models Covers:Suzuki DT50, DT60, DT65 prior to 1985Suzuki DT55, DT65.
- OUTBOARD WORKSHOP SERVICE MANUAL ALL MOTORS 2 TO 225 HP YEARS 1988 TO 2003. 2.4(2.3) 23.7(700) 6.3(24). OIL RECOMMENDATIONS Use only Suzuki Outboard.
- Download 46 Suzuki Outboard Motor PDF manuals. User manuals, Suzuki Outboard Motor Operating guides and Service manuals.
Written from hands-on experience gained from the complete strip-down and rebuild of a Suzuki Two-Stroke Outboard DT85, Clymer can help you understand, care for and repair your Suzuki Two-Stroke Outboard DT85. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Suzuki Two-Stroke Outboard DT85 can help maintain its resale value, save you money, and make it safer to drive.
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![Suzuki Outboard Dt85 Manual Suzuki Outboard Dt85 Manual](https://i.ebayimg.com/images/g/L60AAOSwnVhaJH26/s-l300.jpg)
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With a Haynes Online Manual in an online format you get all the trusted content of a printed manual, with additional features to help you get the job done. Take your entire manual with you on every journey.
Key features:
- All colour step-by-step guides for over 200 jobs with 700+ photos
- Image zoom feature for close-up view of jobs
- Brand-new “how to” video tutorials covering key repair tasks
- Print complete sections to take with you into the workshop
- Troubleshooting section – quickly find the cause of a problem
- Colour wiring diagrams help track problems quickly and easily
- Easy search feature – find your job fast
- Dictionary of automotive terms
- Quick links to popular DIY tasks and other jobs linked to your task
- Conversion calculator – imperial and metric units
RELATED SUZUKI OUTBOARD SEARCHES:
PROPELLERS
An outboard motor is designed to develop its rated power within a specified engine speed range. The maximum rated power delivered by the Suzuki models are shown in your service manual. If the standard propeller fails to meet the above requirement, use another pitch propeller to hold the engine speed within the range specified in your manual propeller selection chart.
Installing a propeller with pitch either too high or too low will cause incorrect maximum engine speed, which may result in severe damage to the motor.
Installing a propeller with pitch either too high or too low will cause incorrect maximum engine speed, which may result in severe damage to the motor.
Disassembly of propeller shaft components
1. Slide propeller shaft away from reverse gear housing assembly
Account for reverse gear back-up shim thrust washer
2. Remove horizontal slider and forward gear thrust washer
3. Remove spring
Heil formula 4000 manual. 4. Using special tool, push dog pin shifter.
5. Remove clutch dog shifter propeller shaft.
PROPELLER
• Inspect propeller for bent, chipped or broken blades and replace or repair if necessary.
• Inspect propeller bushing splines for wear or other damage and replace if necessary.
• Inspect propeller bushing for deterioration or slipping and replace if necessary.
PROPELLER SHAFT COMPONENTS
• Inspect horizontal slider and connector pin for excessive wear or other damage. Replace if necessary.
• Inspect clutch dog shifter for excessive wear, chip or other damage. Replace if necessary.
• Inspect dog pin for bent or other damage. Replace if necessary.
• Inspect propeller shaft / splines for wear, twist or other damage. Replace if necessary.
PROPELLER SHAFT BEARING HOUSING
• Inspect housing for cracks or other damage. Replace if necessary.
• Inspect propeller shaft bearings and reverse gear bearing for pitting, rough or other damage. Replace if necessary.
![Suzuki outboard service manuals Suzuki outboard service manuals](https://image.slidesharecdn.com/suzukioutboarddt50dt60dt65dt55dt65dt75dt85servicerepairworkshopmanualdownload-130429133156-phpapp02/95/suzuki-outboard-dt50-dt60-dt65-dt55-dt65-dt75-dt85-service-repair-workshop-manual-download-3-638.jpg?cb=1367242352)
• Inspect oil seals and O-ring for cuts, nicks or tears.
Replacing propeller shaft oil seal
1. Remove retaining ring
2. Extract oil seals
1 and washer 2.3 using oil seal remover.
Do not re-use oil seal once removed.
Always use a new oil seal.
3. Apply Water Resistant Grease to inner circumference of housing.
4. Using an oil seal installer, drive two oil seals (one at a time) into housing.
The lipped portion of seal should face towards propeller.
Apply Water Resistant Grease to seal lips.
5. Install washer and retaining ring.
PROPELLER INSTALLATION
Suzuki Dt65 Service Manual
1. Install spacer shaft, then slide on propeller
2. Fit spacer specified torque.
1 and propeller stopper 2 onto propeller3.4, washer 5 and nut 6, then tighten nut to
Propeller nut : 55 N.m (5.5 kg-m, 40.0 lb.-ft.)
3. Push cotter pin secure.
PROPELLER SELECTION FOR COUNTER
ROTATION
For counter-rotation model, newly designed stainless steel propellers are available as follows.
Suzuki highly recommend to use the genuine Suzuki counterrotation propeller for the counter rotation model. In case of twin installation, always use on both engines, the same size normal rotation and counter-rotation propellers.
ENGINE CRANKED, BUT NOT START (OR STOPS SHORTLY AFTER STARTING)
UNSTABLE IDLING / TROLLING (OR ENGINE TENDS TO STALL)
UNSTABLE IDLING / TROLLING (OR ENGINE TENDS TO STALL)
Suzuki Dt25c Manual
• Incorrect by-pass air screw adjustment [NOTE3]
• IAC valve failure [NOTE3]
• IAC passage failure (clogged hose, etc.) [NOTE3]
• Spark plug failure
• Ignition coil failure
• ECM failure
• Wire continuity / connection failure
• Failure of high pressure fuel system components :
• Fuel injector (clog, stuck valve, etc.)
• Fuel pressure regulator (incorrect regulated pressure, etc.)
• Fuel pump (clogged suction filter, leakage in tank, etc.)
• Fuel filter (clog, etc.)
• Hose (clog, kink, leakage, etc.)
• IAC valve failure [NOTE3]
• IAC passage failure (clogged hose, etc.) [NOTE3]
• Spark plug failure
• Ignition coil failure
• ECM failure
• Wire continuity / connection failure
• Failure of high pressure fuel system components :
• Fuel injector (clog, stuck valve, etc.)
• Fuel pressure regulator (incorrect regulated pressure, etc.)
• Fuel pump (clogged suction filter, leakage in tank, etc.)
• Fuel filter (clog, etc.)
• Hose (clog, kink, leakage, etc.)